Blog #4
Currently, we have worked on the analysis for the project. We had some initial looks to make sure the lug nuts are able to turn and we went based on that. Now we are looking into the exact predicted torque and the issues of under and over tightening are becoming an issue. Another obstacle we are tackling is the cost. We have overlooked some of the costs and are trying to change the design in a way that would allow us to save money and still be functional. As of now, our design has a central driver gear and 5 driven gears. In this layout, the torque from the drill is split evenly into each gear and then doubled from the gear ratio of 2. This in theory is ideal, but there is still the possibility of a gear initiating before the rest and this could lead to over tightening. To combat this we have a torque limiter on the ends of the sockets. This would allow us to make sure that each lug nut is not being over tightened and it will prohibit any gear from not being tightened properly. ...